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Home ProductsEV Lithium Battery PackForklift Lithium Battery80V 560Ah LiFePO4 Forklift Lithium Battery 1C Fast Charge 1.5h Full Opportunity Charging Multi-Shift Industrial
80V 560Ah LiFePO4 Forklift Lithium Battery 1C Fast Charge 1.5h Full Opportunity Charging Multi-Shift Industrial
80V 560Ah LiFePO4 Forklift Lithium Battery 1C Fast Charge 1.5h Full Opportunity Charging Multi-Shift Industrial
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80V 560Ah LiFePO4 Forklift Lithium Battery 1C Fast Charge 1.5h Full Opportunity Charging Multi-Shift Industrial

Minimum Order Quantity : 1 Piece Price : USD 4500-6200 / Piece
Packaging Details : Export-grade plywood crate with EPE foam cushioning, full pallet wrapping, UN38.3 compliant shipping Delivery Time : 5-7 working days for stock, 15-25 days for production orders
Payment Terms : T/T,L/C,PayPal,Western Union Supply Ability : 3000 Pieces per Month
Place of Origin: Guangdong, China Brand Name: ECER
Certification: ISO 9001:2015, CE, UN38.3 Model Number: FLB-80560

Detail Information
Battery Chemistry: LiFePO4 (Lithium Iron Phosphate) Nominal Voltage: 80V DC
Rated Capacity: 560Ah Rated Energy: 44.8 KWh
Cycle Life: 3000+ Cycles At 80% DOD Design Lifespan: 8 Years
Max Charge Current: 1C (560A) Fast Charge Charge Time: 1-1.5 Hours (0 To 100% SOC At 1C)
Max Discharge Current: 1.5C Continuous (840A), 3C Peak (1680A, 30s) Protection Class: IP54
BMS: Smart BMS With Active Cell Balancing, Multi-stage Charge Control, SOC/SOH Estimation, And Thermal Management Communication: CAN Bus, RS485, Bluetooth (optional)
Operating Temperature: -20°C To 55°C (discharge), 0°C To 45°C (charge) Dimensions: 1050 X 760 X 520 Mm (customizable)
Weight: Approx. 420 Kg Application: Heavy-duty Class I/II/III Electric Forklifts, Container Handlers, 24/7 Logistics Centers
Highlight:

1C Fast Charge Forklift Battery

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Opportunity Charging Lithium Traction

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Multi-Shift 80V LiFePO4 Industrial

Product Description

⚡ Every Battery Swap Costs You 20 Minutes of Productivity

The FLB-80560 charges from 0 to 100% in just 1.5 hours — and supports opportunity charging during every break. Cut your forklift fleet by 30% and eliminate the battery swap room entirely.

80V 560Ah LiFePO4 Forklift Lithium Battery 1C Fast Charge 1.5h Full Opportunity Charging Multi-Shift Industrial 0

🔍 Why Battery Swapping Is Killing Your Throughput

❌ 60 Minutes Lost Daily to Battery Swaps

In a 3-shift operation, each forklift swaps batteries 3 times — at 20 minutes per swap (drive to room, hoist, swap, drive back). That is 60 minutes of lost productivity per truck, per day.

✅ Zero Swap Time. Charge During Breaks.

Plug in during operator lunch (30 min = 35% charge), shift changes, or any idle moment. LiFePO4 has zero memory effect — partial charges do not degrade the battery. One battery serves one truck, all shifts.

❌ Oversized Fleet Due to Battery Constraints

Lead-acid operations often run 10+ trucks with 3 spare batteries — because trucks sit idle waiting for charged batteries. Capital tied up in spare equipment and dedicated battery room infrastructure.

✅ 30% Fleet Reduction

Clients typically reduce forklift fleet size from 10 to 7-8 trucks after switching to FLB-80560 lithium batteries. Fewer trucks, fewer operators, lower lease/maintenance costs — same or higher throughput.

❌ Dedicated Battery Room Required

Lead-acid charging produces hydrogen gas, requiring ventilated rooms, acid spill containment, eye-wash stations, and dedicated maintenance staff — consuming 100-200 sqm of expensive warehouse floor space.

✅ Charge Anywhere On-Aisle

Sealed IP54 design — no gassing, no acid. Mount compact chargers on columns or walls near parking spots. Reclaim your battery room for revenue-generating racking and inventory.

🏭 Why Logistics Leaders Choose CLF Fast-Charge Batteries

🏭
Proven in 24/7 DCs Deployed in e-commerce fulfillment centers running 3 shifts, 365 days/year across Southeast Asia.
📈
15-25% Throughput Gain Customer data shows 15-25% more pallet moves per day after eliminating battery swap downtime.
🔋
Matched Charger Included Every battery ships with a CAN Bus-interfaced 1C fast charger — plug-and-play, no commissioning needed.
🌍
30+ Country Exports Trusted by logistics, automotive, and cold chain operations across Europe, Americas, and Asia-Pacific.
  • Smart BMS with SOC/SOH estimation for fleet management integration
  • Active cell balancing ensures uniform aging across all cells
  • Bluetooth monitoring option for on-the-spot battery diagnostics via smartphone
  • Custom connectors: Anderson SB, REMA, DIN, or your specified standard

80V 560Ah LiFePO4 Forklift Lithium Battery 1C Fast Charge 1.5h Full Opportunity Charging Multi-Shift Industrial 1

📊 Technical Specifications — FLB-80560

Electrical Specifications
Battery Chemistry LiFePO4 (Lithium Iron Phosphate)
Nominal Voltage 80V DC
Rated Capacity 560Ah
Rated Energy 44.8 kWh
Cycle Life (80% DOD) 3000+ cycles
Design Lifespan 8 years
Round-Trip Efficiency ≥ 95%
Charge / Discharge
Max Continuous Charge Current 1C (560A) fast charge
Fast Charge Time (0-100%) 1-1.5 hours
Max Continuous Discharge 1.5C (840A)
Peak Discharge (30s) 3C (1680A)
Discharge Cut-off Voltage 64V (2.5V per cell)
Physical & Environmental
Protection Class IP54
BMS Smart BMS: active balancing, multi-stage charge control, SOC/SOH, thermal management
Communication CAN Bus 2.0B, RS485, Bluetooth (optional)
Operating Temp (Discharge) -20°C to 55°C
Operating Temp (Charge) 0°C to 45°C
Dimensions (L*W*H) 1050 * 760 * 520 mm (customizable)
Weight Approx. 420 kg
Certifications
Certifications ISO 9001:2015, CE, UN38.3
Application
Compatible Equipment Heavy-duty Class I/II/III electric forklifts, container handlers, 24/7 logistics centers

80V 560Ah LiFePO4 Forklift Lithium Battery 1C Fast Charge 1.5h Full Opportunity Charging Multi-Shift Industrial 2

❓ Frequently Asked Questions

Q1: What does "1C fast charge" mean in practice?
1C means the charge current equals the battery capacity — 560A for a 560Ah battery. This allows a full charge from 0% to 100% in approximately 1-1.5 hours. A standard 0.3C lead-acid charger takes 8+ hours for the same job.
Q2: Does fast charging reduce battery life?
No. Our LiFePO4 cells are specifically rated for 1C continuous charging with minimal degradation. The smart BMS actively manages cell temperature during fast charge — if any cell exceeds 45°C, charge current is automatically reduced until temperature normalizes.
Q3: How does opportunity charging work with operator breaks?
Operators simply plug in during scheduled breaks: 15 min = ~15-20% charge, 30 min lunch = ~30-35% charge. Since LiFePO4 has no memory effect, these partial top-ups do not reduce cycle life. Most multi-shift operations find that 2-3 break-time charges easily sustain a full day.
Q4: Can I reduce my forklift fleet size by switching to lithium?
Yes. Our customers typically reduce fleet size by 20-30%. Example: a warehouse running 10 lead-acid forklifts + 3 spare batteries switched to 7 FLB-80560 lithium forklifts with on-aisle chargers — maintaining the same throughput at lower total equipment cost.
Q5: Do I need to modify my forklift for lithium battery installation?
No forklift modification is required in most cases. We customize the battery tray dimensions, connector type, and voltage to match your specific forklift model. The battery is a direct drop-in replacement — your operators do not need retraining.
Q6: What charger do you recommend and is it included?
Each FLB-80560 ships with a matched 80V 560A CAN Bus fast charger. The charger is compact (wall-mountable), operates on standard 3-phase industrial power, and communicates with the battery BMS for optimized charging profiles. Additional chargers can be purchased separately.

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