80V 460Ah Electric Forklift Lithium-Ion Battery
A high-energy, maintenance-free power solution designed for heavy-duty electric forklifts, replacing traditional lead-acid batteries, reducing total cost of ownership, and adapting to harsh industrial scenarios.
Core Features
- 36.8kWh large capacity, supporting 8-12 hours of continuous operation
- 1C fast charging technology, fully charged in 1-2 hours, supports opportunity charging
- Over 4000 deep cycles, 5-year warranty, 3-5 times longer than lead-acid batteries
- IP65 dustproof and waterproof, adapting to humid, dusty and low-temperature industrial environments
- Smart BMS management, all-round safety protection, real-time monitoring of battery status
Product Overview
The 80V 460Ah LiFePO4 forklift battery adopts high-quality LiFePO4 cells with a total energy of 36.8kWh, designed for 2.5-5T counterbalance forklifts, reach trucks, order pickers, tow tractors and AGVs. With core advantages of fast charging, long service life, zero maintenance and high safety, the product can directly replace lead-acid batteries of the same specification without modifying the forklift structure. It is widely used in logistics warehousing, port terminals, manufacturing, food and medicine, cold chain logistics and other industries, effectively improving forklift operation efficiency and reducing enterprise operation and maintenance costs.
Technical Specifications
| Parameter |
Value |
| Model |
FL80460 |
| Nominal Voltage |
80V |
| Nominal Capacity |
460Ah |
| Total Energy |
36.8kWh |
| Cell Type |
LiFePO4 (LFP) |
| Charge Voltage |
91.25V |
| Discharge Cut-off Voltage |
68.75V |
| Max Charge Current |
≤200A |
| Max Discharge Current |
250A (Continuous), 600A (Peak) |
| Cycle Life |
>4000 Cycles (@80% DOD) |
| Dimensions (L*W*H) |
1026*852*627mm |
| Weight |
1552kg |
| IP Rating |
IP65 |
| Operating Temperature |
Charge: 0-50°C; Discharge: −20-60°C |
| BMS Protection |
Overcharge, Overdischarge, Overcurrent, Short Circuit, Over/Under Temp, Reverse Polarity |
| Certifications |
UN38.3, CE, FCC, RoHS, ISO9001 |
Key Advantages
High Energy & Long Runtime
Meets the demand of 8-12 hours of continuous high-intensity operation of forklifts, reduces charging frequency, avoids production efficiency impact due to sudden power failure, and adapts to multi-shift continuous operation scenarios.
High Safety Protection
Adopts LiFePO4 cells with excellent thermal stability, no fire or explosion, eliminating potential safety hazards from the source; equipped with smart BMS battery management system, providing all-round protection against overcharge, overdischarge, overcurrent, short circuit, high/low temperature, reverse connection, etc., real-time monitoring of battery voltage, current, temperature and other status, and timely fault warning.
Application Scenarios
Adaptable Equipment: 2.5-5T Electric Counterbalance Forklifts, Reach Trucks, Order Pickers, Tow Tractors, AGVs (Automated Guided Vehicles)
Adaptable Industries: Logistics Warehousing, Port Terminals, Manufacturing, Food and Medicine, Cold Chain Logistics, Chemical Warehouses, E-commerce Warehouses
Frequently Asked Questions
What is the cycle life of the 80V-460Ah forklift battery?
At 80% depth of discharge (DOD), the cycle life is over 4000 cycles, much longer than traditional lead-acid batteries (1000-1500 cycles). It can meet the demand for more than 5 years under normal use, greatly reducing battery replacement costs.
How long does it take to fully charge the battery?
It supports 1C fast charging technology, and can be fully charged in 1-2 hours with a compatible 80V charger; it also supports opportunity charging, no need to wait for the battery to be fully discharged, flexibly adapting to multi-shift operation needs.
Is the battery maintenance-free?
Fully maintenance-free! No watering, no equalization charging, no acid handling, and no regular inspection of electrolyte level. Only normal charging is required during use, which greatly saves enterprise operation and maintenance manpower and costs.
What safety protection functions does the battery have?
Equipped with a smart BMS battery management system, it has six protection functions: overcharge, overdischarge, overcurrent, short circuit, high/low temperature, and reverse connection. It real-time monitors the battery operation status, and automatically cuts off the circuit when an abnormality occurs to eliminate potential safety hazards; the LiFePO4 cells themselves have excellent thermal stability, no fire or explosion.
Can this battery directly replace the lead-acid battery of my existing forklift?
Yes! The battery is designed according to the standard 80V forklift battery size, which can be directly adapted to most brands of 80V electric forklifts (such as Toyota, Linde, Jungheinrich, Crown, KION, etc.), no need to modify the forklift battery compartment and circuit, plug and play; if the vehicle size is special, customized services can be provided.
What is the warranty period of the battery? What does the warranty cover?
The warranty period is 5 years or 10000 hours (whichever comes first). The warranty scope includes cell quality, BMS system failure, and battery shell damage (non-human factors). Free repair or replacement service can be enjoyed within the warranty period; 24-hour technical support and global after-sales network service are also provided.
Can the battery be used normally in low-temperature environments?
Yes! The battery discharge temperature range is -20℃ to 60℃, even in low-temperature warehouses and outdoor cold environments, it can discharge stably to meet normal operation needs; the charging temperature range is 0℃ to 50℃, the charging efficiency is slightly reduced in low-temperature environments, but it does not affect the overall use.
