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Custom 48V 560Ah LiFePO4 Forklift Battery with Smart BMS for Electric Forklifts

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Custom 48V 560Ah LiFePO4 Forklift Battery with Smart BMS for Electric Forklifts

Minimum Order Quantity :	2 Packs	Price :	Negotiable
Packaging Details :	The forklift battery is protected with moisture-resistant wrapping, reinforced cushioning and a strong export wooden case or pallet. Custom packaging is available according to battery size, weight and shipping requirements.	Delivery Time :	25–35 Working Days
Supply Ability :	300 Packs per Month

Place of Origin:	China	Brand Name:	Chalongfly
Certification:	UN38.3, MSDS, CE	Model Number:	CLF-FLT-51V560Ah

Detail Information
Product Type:	LiFePO4 Forklift Battery	System Voltage:	48V
Nominal Voltage:	51.2V	Rated Capacity:	560Ah
Nominal Energy:	28672Wh	Battery Chemistry:	LiFePO4 / Lithium Iron Phosphate
Available Voltage:	24V, 36V, 48V, 72V And 80V	Charge Voltage:	58.4V
Discharge Cut-off Voltage:	40V	Recommended Charge Current:	200A
Continuous Discharge Current:	350A	Peak Discharge Current:	700A
Battery Management System:	Built-in Smart BMS	Communication:	CAN, RS485 Or Bluetooth Optional
Cycle Life:	Up To 4,000 Cycles	Application:	Forklift, Pallet Jack, Stacker And Material Handling Equipment
Customization:	Voltage, Capacity, Size, Weight, Connector, Protocol And Enclosure	OEM / ODM:	Available

Product Description

Custom 48V 560Ah LiFePO4 Forklift Battery

High-power lithium forklift battery with smart BMS, fast charging and flexible OEM/ODM customization for electric forklifts, pallet trucks, stackers and industrial material handling equipment.

Product Overview

The Chalongfly 48V 560Ah LiFePO4 forklift battery is engineered for electric forklifts and demanding industrial material handling applications. The 48V system uses a nominal battery voltage of 51.2V and provides 28672Wh of nominal energy.

The battery integrates A-grade lithium iron phosphate cells, a smart battery management system and a heavy-duty enclosure. It supports high-current output, fast charging and opportunity charging during work breaks or shift changes.

Battery voltage, capacity, dimensions, service weight, connector, communication protocol, charger and enclosure can be customized to match the forklift model and battery compartment.

Main Specifications

Product Model	CLF-FLT-51V560Ah
Battery Type	LiFePO4 Forklift Battery
System Voltage	48V
Nominal Voltage	51.2V
Rated Capacity	560Ah
Nominal Energy	28672Wh
Charge Voltage	58.4V
Discharge Cut-off Voltage	40V
Recommended Charge Current	200A
Continuous Discharge Current	350A
Peak Discharge Current	700A
Dimensions	905 × 812 × 479mm
Approximate Weight	255kg
Battery Management System	Built-in Smart BMS
Communication	CAN, RS485 or Bluetooth Optional
Available Voltage	24V, 36V, 48V, 72V and 80V

Key Product Advantages

High-Power Output

The battery supports 350A continuous discharge and up to 700A peak discharge for lifting, acceleration and heavy-load operation.

Smart Battery Management System

The integrated BMS monitors cell voltage, current, temperature and battery status to support reliable operation and fault protection.

Fast and Opportunity Charging

The battery can be recharged during scheduled breaks or shift changes, helping reduce equipment downtime and battery swapping.

Maintenance-Free Operation

No watering, acid checks or equalization charging are required, reducing routine maintenance work and operating costs.

Customized Forklift Integration

Battery size, service weight, plug, cable harness, communication protocol, charger and mounting structure can be customized for the forklift.

Smart BMS Protection

Overcharge Protection	Over-discharge Protection
Over-current Protection	Short-circuit Protection
High-Temperature Protection	Low-Temperature Protection Optional
Cell Voltage Monitoring	Cell Balancing

Communication and Monitoring

Optional CAN or RS485 communication can be configured to exchange battery status and control information with compatible forklift controllers, displays or charging systems.

Bluetooth monitoring can also be provided for checking battery voltage, state of charge, temperature, alarms and operating records through a compatible mobile application.

Typical Applications

Electric Forklifts Counterbalance and industrial electric forklifts	Pallet Jacks Walk-behind and ride-on pallet trucks
Stackers and Reach Trucks Warehouse lifting and narrow-aisle equipment	Material Handling Fleets Logistics, manufacturing and distribution centers
Cold Storage Equipment Optional low-temperature protection and heating	Heavy-Duty Equipment Port, yard and industrial handling applications

Lead-Acid to Lithium Replacement

The lithium battery can be designed to replace a compatible lead-acid forklift battery. A complete retrofit evaluation is required before installation.

Forklift system voltage and controller compatibility
Battery compartment dimensions
Required battery service weight and counterbalance
Continuous and peak current requirements
Battery connector and cable specifications
Communication protocol and display integration
Charger voltage, current and charging protocol

OEM and ODM Customization

24V, 36V, 48V, 72V and 80V battery systems
Customized battery capacity and operating time
Customized enclosure dimensions and mounting structure
Customized battery weight and counterweight design
Customized Anderson, REMA or other industrial connectors
Customized CAN, RS485 and Bluetooth communication
Matched lithium battery charger
Optional low-temperature heating and charging protection
Customized labels, logo, color and packaging

Information Required for Battery Selection

Forklift Information	Brand, model, rated load and operating environment
Original Battery	Voltage, capacity, dimensions and weight
Battery Compartment	Internal length, width, height and fixing method
Electrical Connection	Connector model, cable size and polarity
Daily Operation	Working hours, shifts, load and charging schedule
Communication	CAN protocol, display and controller requirements

Quality Control

Cell capacity and internal resistance matching
Battery voltage and capacity testing
High-current charge and discharge testing
BMS protection and communication testing
Connector, cable and insulation inspection
Enclosure, lifting point and mounting inspection
Final functional and packaging inspection

Packaging and Shipping

The battery is protected with moisture-resistant wrapping, reinforced cushioning and a heavy-duty export wooden case or pallet suitable for industrial battery transportation.

Transportation documents such as UN38.3 and MSDS can be prepared according to the final battery configuration and shipping route.

Frequently Asked Questions

Why is a 48V forklift battery rated at 51.2V?

A 48V LiFePO4 system normally uses sixteen cells in series, resulting in a nominal voltage of 51.2V. It is commonly described as a 48V forklift battery system.

How much nominal energy does the battery provide?

The 51.2V 560Ah configuration provides 28672Wh of nominal energy.

Can this battery replace a lead-acid forklift battery?

Yes. Voltage, battery dimensions, service weight, discharge current, connector, charger and communication compatibility must be verified before replacement.

Can the battery weight be customized?

Yes. The enclosure and internal counterweight can be designed according to the forklift battery compartment and required service weight.

Is a charger included?

A matched lithium battery charger can be supplied according to the battery voltage, capacity, charging current and communication requirements.

What information is required for customization?

Please provide the forklift brand and model, original battery specifications, compartment dimensions, battery weight, connector, daily working hours, charger and communication requirements.

Request a Customized Forklift Battery Solution

Send Chalongfly your forklift model, original battery voltage, capacity, dimensions, weight, connector and daily operating requirements. Our team will evaluate the application and provide a suitable lithium forklift battery solution.

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