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June 5, 2026
Lithium battery selection directly impacts product safety, runtime, environmental adaptability, and service life. This document lists the technical specifications that must be verified when procuring or customizing lithium batteries, applicable to both single cells and battery packs (including protection circuit modules).
Chalong Fly recommends integrating this checklist into your supplier evaluation process.
| Parameter | Description | Verification Item |
|---|---|---|
| Nominal Voltage | Cell platform voltage (e.g., 3.2V LiFePO₄, 3.6V/3.7V NMC/LCO) | □ Matches device voltage range |
| Capacity | Typical / Minimum capacity (mAh or Ah) | □ Test conditions (temperature, rate) specified |
| Energy Density | Volumetric (Wh/L) & Gravimetric (Wh/kg) | □ Meets space/weight constraints |
| DC Internal Resistance | DCR (mΩ), affects heat generation & rate capability | □ DCR data at different SOC levels |
| Parameter | Example Requirement | Verification Item |
|---|---|---|
| Max Continuous Discharge Current | 0.5C / 3C / 10C | □ Sufficient for max device load |
| Peak Discharge Current (Pulse) | 20C for 10 seconds | □ Pulse duration & duty cycle defined |
| Standard / Fast Charge Current | 0.2C / 1C | □ Compatible with device charging strategy |
| Charge Limit Voltage | 4.2V / 4.4V | □ Strictly avoid overcharging |
| Discharge Cut-off Voltage | 2.5V / 3.0V | □ Device supports low-voltage protection |
| Parameter | Typical Range | Verification Item |
|---|---|---|
| Charge Temperature | 0℃ ~ 45℃ | □ Covers actual usage environment |
| Discharge Temperature | -20℃ ~ 60℃ | □ Low-temperature capacity retention rate |
| Storage Temperature | -10℃ ~ 45℃ | □ Storage voltage requirement specified |
| Cycle Life | 500 cycles to 80% @ 1C | □ Test conditions (temp, DOD) provided |
| Calendar Life | 3 / 5 / 8 years | □ Accelerated aging data available |
| Self-discharge Rate | ≤3% per month | □ Data at high SOC provided |
Transport Safety: UN38.3
Cell Safety: UL 1642 / IEC 62133 / GB 31241 (China)
Pack Safety: UL 2054 / IEC 62133-2
Environmental Compliance: RoHS, REACH
Chemical Documentation: MSDS
Protection Circuit Functions: Overcharge, over-discharge, overcurrent, short circuit, temperature protection (NTC)
Chalong Fly emphasizes that no battery shipment should be accepted without valid safety certificates.
External dimensions and tolerances (especially thickness expansion allowance for pouch cells)
Lead/tab configuration (wire, nickel tab, connector model)
Form factor (cylindrical, pouch, prismatic)
Suppliers must provide, but not be limited to:
Official datasheet (including test conditions)
Batch test report (voltage, IR, capacity)
Safety certificate copies (scanned)
Batch traceability and management plan
Quality agreement (including defect rate and warranty period)
Actual capacity under high-rate discharge can be significantly lower than rated capacity
Usable capacity and discharge capability drop sharply at low temperatures
Inconsistent IR within battery packs accelerates whole-pack failure
Used or salvaged cells have no reliable life data
For lithium battery selection evaluation tailored to your specific application (energy storage, robotics, portable devices, medical instruments), please contact our technical team.
Chalong Fly – Your trusted partner in battery & power solutions.
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