How to Develop High-Performance Lithium Batteries for Electric Bikes and Scooters?

With the rapid growth of the electric bike and scooter market, lithium batteries, as the core power source, play a decisive role in user experience and product competitiveness. As a lithium battery manufacturer, we understand the importance of close collaboration with electric bike and scooter companies. Below is our comprehensive guide on developing suitable lithium batteries for electric bikes and scooters, which will provide valuable insights for industry partners.

1. Deep Understanding of Requirements for Customized Design

At the initial stage of a project, we engage in in-depth communication with electric bike or scooter manufacturers to clarify specific needs:

• Voltage and Capacity Requirements: Determine battery capacity (Ah) and voltage (V) based on the target range of the scooter.

• Power Requirements: The maximum discharge current (C-rate) is designed according to the motor power to ensure stable power output.

• Size and Weight Constraints: Optimize battery size and weight to fit the scooter's design perfectly.

• Charging Time: Design an appropriate charging current and time based on user habits to enhance the user experience.

2. Scientific Design for Performance and Safety

During the battery design phase, we focus on balancing performance and safety:

• Cell Selection: Choose the most suitable cell type (e.g., NCM, LFP) based on requirements, balancing energy density, lifespan, and safety.

• Battery Pack Design: Ensure the voltage and capacity of the battery pack meet scooter requirements through scientific series and parallel configurations.

• BMS Design: Developed a high-performance Battery Management System (BMS) to provide overcharge, over-discharge, overcurrent, and short-circuit protection.

• Thermal Management: Optimize the cooling system to ensure stable battery operation in high-temperature environments and prevent thermal runaway risks.

3. Rigorous Testing for Safety and Reliability

We adhere to the principle of "safety first" and ensure battery reliability through rigorous testing:

• Safety Tests: Conduct overcharge, over-discharge, short-circuit, crush, and puncture tests to ensure safety under extreme conditions.

• Environmental Tests: Simulate high/low temperatures, humidity, and vibration to verify battery stability in various usage scenarios.

• Lifespan Tests: Perform cycle life tests to ensure long-term performance stability and extend product life.

4. Lean Production for High-Quality Delivery

In the production phase, we ensure high-quality batteries through strict quality control:

• Standardized Production Processes: Establish strict production workflows to ensure battery pack consistency.

• Comprehensive Quality Control: Implement full-process quality inspections from raw materials to finished products to ensure every battery meets standards.

• Traceability System: Build a robust traceability system to quickly identify and address defective batteries, protecting customer interests.

5. Compliance and Certification for Market Access

We understand the importance of compliance and ensure batteries meet global regulatory requirements:

• Regulatory Compliance: Strictly adhere to regulations in various countries and regions.

• Certification Support: Assist customers in obtaining certifications such as UN38.3, CE, and RoHS to facilitate market entry.

6. Technical Support and After-Sales Service for Full-Cycle Support

We not only provide high-quality products but also offer comprehensive support:

• Technical Support: Provided professional technical consultation and solutions to help resolve battery-related issues.

• After-Sales Service: Establish an efficient after-sales service system to respond quickly to customer needs and enhance satisfaction.

7. Cost Optimization for Enhanced Competitiveness

While ensuring performance and safety, we help customers control costs through:

• Design Optimization: Reduce material and production costs through innovative design.

• Supply Chain Management: Optimize the supply chain to ensure a stable and cost-effective raw material supply.

8. Continuous Improvement to Drive Industry Progress

We continuously focus on user feedback and technological advancements to improve our products:

• User Feedback: Collect user data to optimize battery design.

• Technology Upgrades: Stay updated with industry trends to enhance battery performance and provide more competitive solutions.

Conclusion

As a lithium battery manufacturer, we are committed to working closely with electric bike and scooter companies to deliver high-performance, safe, and reliable battery solutions. If you are looking for a reliable battery partner, feel free to contact us. Let’s drive the growth of the electric E-bike and scooter industry together!